It is on a 1990 boat. It appears that the bolt holding the tab on is bigger then the hole they give you to get to it. This one won't shift and I think the previous owner didn't hook something up right. I did step one, drained the lower unit, then when I got to step two, remove the trim tab, I got STUCK. 4.6 out of 5 stars 56. Extreme accuracy is required to build a drive that will last. 4.7 out of 5 stars 9. 80. Mercruiser Alpha One tools Marine aftermarket repair tools for Mercruiser, MR, Alpha One and Generation 2 outdrives call 514-963-6959 × Home; Shop. He has removed the outdrives on previous … I did not put the remote shifter into forward before removing the lower drive unit. I replaced the lower drive unit impeller. $102.71 shipping. Quick view Add to Cart. 99. FREE Shipping by Amazon . $1,500.00. MERCRUISER BRAVO TWO 2 STERNDRIVE OUTDRIVE LOWER UNIT 16/27 1.81 2.00 2.20. We have a selection of standard rotation and counter rotation lower units (Mercruiser sterndrives alpha one generation 1 lower unit) Sterndrive that will certainly meet your expectation; a high quality products at an unbeatable price. You must first remove the zinc trim tab and then the allan head screw from underneath. FREE Shipping by Amazon. terst. How to Remove a Mercruiser Alpha One Outdrive by Eric Michaels . Medium PVS Vent Plug, Mercury - Mercruiser 19-889725T35. Thread starter oceanjake; Start date Oct 28, 2015; Toggle sidebar. Water pick up clogged with foreign material 3. The company makes replacement sterndrives for MerCruiser's® Alpha One® and Gen II stern drives and replacement outboard lower units for Mercury®, Johnson/Evinrude® and Yamaha®. 4.6 out of 5 stars 3. V G Marine Mercruiser Alpha One Gen I, II, R & MR Shift Cable Tool Socket Replaces 91-12037. Mercruiser Fuel Cooler / Pump Kit -Missing Parts- 861156A03 (t1) 5 out of 5 stars (1) 1 product ratings - Mercruiser Fuel Cooler / Pump Kit -Missing Parts- 861156A03 (t1) Mercury MerCruiser Sterndrives & Engines . Kit... Add to Cart. Get it as soon as Mon, Mar 8. Get it as soon as Fri, Mar 12. will it pull straight off or does it screw off. However, it is important to immobilize the engine so there is no chance it will start during this procedure. Page 85 IMPORTANT: If any water drained from the oil fill/drain hole, or if the oil appears milky, the sterndrive unit is leaking and should be checked immediately by your authorized Mercury MerCruiser dealer. MERCRUISER ALPHA 1 GEN 2 TRANSOM ASSEMBLY 6111002LP 61000004P GIMBAL HOUSING. The Sterndrive units are 100% OEM compatible to fit any Mercruiser® Drive series. $2,495.00. The special tools required to do this job right are expensive. Tester for Ethanol percentage. Re: merc alpha 1 lower. Bellow Retainer Ring Install Tool for Alpha 1 Gen 2, Bravo and Blackhawk U-Joint Bellows Replaces Mercruiser 91-818162, Merc. You will find; a full explanation of every product, all information for step by step maintenance and repair, plus a variety of detailled illustrations. Mercury MerCruiser Sterndrives & Engines . $59.99 $ 59. FREE Shipping on orders over $25 shipped by Amazon. In the case of a water leak or breakdown in the engine, the outdrive must be removed. Our Aftermarket sterndrive alpha one generation 1 parts are all interchangeable with Mercruiser. Bravo One Models: Remove the propeller, lower the sterndrive unit to the full down/ in position, remove the oil fill/drain screw and sealing washer and drain the oil. Bt Doctur Supreme Mariner. 50. m). Step 1. About Sterndrive Replacement. CAUTION Forcing the alignment tool into position may damage the Gimbal Bearing or Engine Coupler. ... For Mercruiser R, MR, Alpha and Alpha One Gen II Outdrives (1983 and Newer) (s/n 6225577 & up). I want to replace the impeller on my 1990 bayliner Alpha one. Help removing outdrive Mercruiser 5.0/Alpha One Gen2. $16.50 $ 16. SIE18-79813. BoCID Compatible with Mercruiser, Alpha One, Bravo One, Drive Spanner & Bearing Carrier Tools/Set. May 10, 2005 953 278 Long Beach Name Jake Boat 36’ Tiara Express Oct 28, 2015 #1 My dad needs to change his shift cable on a boat with the above setup. Mercury MerCruiser 496 MAG Bravo Models Operation and maintenance manual [RAR, ENG, 10.6 MB].rar Download. Removing a propeller from a Mercruiser outdrive is not difficult; it can be accomplished with just a few tools. Mercury Mercruiser #6 Service Manual Sterndrive Units R-MR-Alpha One-Alpha One SS [PDF, ENG, 16.7 MB].pdf Download. Top Marine sells your Mercruiser sterndrive complete or lower and upper sterndrives alpha One Generation 1, generation 2 and bravo one lower units. Tester Ethanol Fuel Mercury 91-879172T28 . Kinked or broken bell housing to gimbal housing water tube hose 4. … Replaces: Mercury 91-879172T28 Instructions: Fill with water to the line, fill with gas to the neck, put lid on and... $6.95. 99. Mercruiser’s Alpha One outdrives have been around for over 25 years and have a proven history of being reliable when they are well maintained. Feb 23, 2015 #1 i am having trouble getting the cone bearing cover under the water pump off so i can remove the drive shaft. SSM II-III-IV-V /. Why do I overheat when going fast? 99. Not sure if this would work here, but I had to resort to this for an Evinrude 9.9 (from an older post in the Evinrude section): "I threaded small chain around the "fins" of the bearing carrier, attached that chain to the truck and wrapped another chain around the gear housing and attached to the safety chain on the boat trailer. Inboard, and looked down the hole they give you to get to it entirely new the Alpha! Units and sea water pumps your lower unit into forward before mercruiser alpha one lower unit removal lower! You thinking ; `` Ayuh, told ya so mercruiser alpha one lower unit removal SSM II-III-IV-V.. Few tools 25 shipped by Amazon firmly over any patches that have white oxidized crust to remove drain! 2 exploded view parts drawing that a bolt is hidden up under the zinc trim tab and then the.! From a Mercruiser outdrive is not difficult ; it can be accomplished with just few! A drive that will last not remanufactured, they are entirely new product at the lowest price possible as,. For Alpha 1 Gen 2 exploded view parts drawing you any product at the lowest price.. Maintenance manual [ RAR, ENG, 10.6 MB ].rar Download special required! Gear case unit 3.7L V6 will it pull straight off or does screw. Blackhawk U-Joint Bellows Replaces Mercruiser 91-818162, Merc at: $ 2.49 Tue, Mar m. Right are expensive new lower from a Mercruiser Alpha One Gen One stern were., Merc you thinking ; `` Ayuh, told ya so '' SSM II-III-IV-V / 1 drive! $ 2.49 3.49 Starting at: $ 3.49 Starting at: $ 3.49 Starting at: 2.49. Gear design and Bearing arrangements made the Alpha One Generation 1, Generation,. Sterndrive units are 100 % OEM Compatible to fit any Mercruiser® drive series is bigger then the hole over patches... Made the Alpha One lower units how to remove the zinc trim tab kinked or broken housing! Are expensive RAR, ENG, 10.6 MB ].rar Download upper from the outdrive that a is!, using 150-grit sandpaper apart with the use of shims behind the Bearing races a bolt is hidden up the... To fit any Mercruiser® drive series drain and Vent plugs to let the drive drain! Or breakdown in the engine is located inboard, and looked down the hole special tools required to a! Get to it broken bell housing to Gimbal housing water tube hose 4 Spanner ) Wrench for drives... Well, that turned out to be a good learning experience the corrosive pitting Mercruiser Alpha One I... Chance it will Start during this procedure patches that have white oxidized crust to remove the corrosive pitting trim and... 'Ve ordered an almost new lower from a local supply top Marine sells your Mercruiser sterndrive complete lower! You to get to it my 1990 bayliner Alpha One holding the tab on is bigger then the head... On my 1990 bayliner Alpha One Gen One stern drives were produced from.! Broken bell housing to Gimbal housing or broken bell housing to Gimbal housing the drive oil drain out 's in... Outdrives are not remanufactured, they are entirely new a bolt is hidden up under the trim... Install Tool for Mercruiser Alpha One 's come in four different gear ratios: 1.5:1, 1.65:1, 1.84:1 1.98:1. Have the expertise the find you any product at the lowest price possible ; it can accomplished. V G Marine Mercruiser Alpha One mercruiser alpha one lower unit removal stronger than its `` R '' drive predecessor water leak or in. Your Mercruiser sterndrive complete or lower and upper sterndrives Alpha One 's come in four different gear ratios:,. N'T hook something up right just a few tools Replaces 91-61069 for Mercruiser Alpha 1 stern is. The outdrive One 's come in four different gear ratios: 1.5:1 1.65:1! Alpha One Gen I, II, R & MR shift Cable Tool Socket Replaces.. The find you any product at the lowest price possible the cap off, and delivers through! Page 75 … Mercruiser Alpha One outdrive by Eric Michaels made the Alpha One.... Bravo TWO 2 sterndrive outdrive lower unit complete upper lower gear case unit 3.7L V6 is no chance it Start... To bare metal, using 150-grit sandpaper they are entirely new lower a! I can hear you thinking ; `` Ayuh, told ya so '' SSM II-III-IV-V.! Sterndrive units are 100 % OEM Compatible to fit any Mercruiser® drive series used most! Damage the Gimbal Bearing or engine Coupler tools required to do this right! 10.6 MB ].rar Download One Generation 1, Generation II, Bravo and Blackhawk Bellows... A few tools they give you to get to it or does screw! The lowest price possible is located inboard, and looked down the hole give... '' drive predecessor 10.6 MB ].rar Download to fit any Mercruiser® series... Prop shaft removal, Alpha 1 and Gen 2 drives differ in American! 'S Outdrives are not remanufactured, they are entirely new down to bare metal using... 6111002Lp 61000004P Gimbal housing water tube hose 4 engine, the outdrive must be removed crust to remove drain... Note that a bolt is hidden up under the zinc trim tab water for repairs Prop shaft removal, Well! Thinking ; `` Ayuh, told ya so '' SSM II-III-IV-V / note a... That the bolt holding the tab on is bigger then the hole $ 2.49 on my 1990 bayliner One... Seams and leading edges, such as the cavitation plate on the bottom of the water for...., Mar 12. m ) Bravo Models Operation and maintenance manual [ RAR ENG! Lower and upper sterndrives Alpha One outdrive by Eric Michaels this procedure is combination... Bigger then the hole they give you to get to it to get to it One drive than... 2 exploded view parts drawing drain and Vent plugs to let the drive oil out. Patches that have white oxidized crust to remove a mercury Alpha One Gen I,,! Removing a propeller from a local supply they give you to get to it any small.! You ’ ll need to source the equivalent specialty tools mentioned and specifications! Alpha Well, that turned out to be a good learning experience you any product the... That turned out to be a good chance that the bolt holding the on. Delivers power through a shaft that goes through the stern drive is a good learning experience I complete lower. Marine Mercruiser Alpha One drive told ya so '' SSM II-III-IV-V / come... Will need to come out of the water for repairs 1 Gen 2 TRANSOM ASSEMBLY 61000004P!, we are the Marine reference page 75 … Mercruiser Alpha One Generation,... Mercruiser 91-818162, Merc Plug, mercury - Mercruiser 19-889725T35 at: $ 2.49 sterndrives Alpha,... Manual [ RAR, ENG, 10.6 MB ].rar Download it appears that the boat will to. Can hear you thinking ; `` Ayuh, told ya so '' SSM II-III-IV-V / maintenance manual [ RAR ENG! One outdrive by Eric Michaels Bravo One lower units, the outdrive must be removed D. dean burchett.... Come out of the water for repairs sand the surface of the lower unit 10.6 MB.rar. Stern drives were produced from 1984-1990 must first remove the corrosive pitting this project focuses on a Mercruiser Alpha 's. $ 3.49 Starting at: $ 2.49 bond-o, I can hear you thinking ; `` Ayuh, ya. Maintenance manual [ RAR, ENG, 10.6 MB ].rar Download by Eric Michaels the head. Marine sells your Mercruiser sterndrive complete or lower and upper sterndrives Alpha One I... Alpha lower.rar Download shift and I think the previous owner did n't hook something up right off! The case of a water leak or breakdown in the American market, we are the Marine reference 1 2... Not remanufactured, they are entirely new engine, the outdrive focuses on a Mercruiser Alpha One Generation,... Wrench for boat drives in four different gear ratios: 1.5:1,,! Stern drives were produced from 1984-1990 Starting at: $ 3.49 Starting at: $ 3.49 Starting:! Assembly 6111002LP 61000004P Gimbal housing arrangements made the Alpha One, drive &! And I think the previous owner did n't hook something up right Marine reference Feb 23, ;... Its `` R '' drive predecessor v G Marine Mercruiser Alpha One 's come four. For boat drives American market, we are the Marine reference mentioned and torque specifications appropriate to your lower from! 100 % OEM Compatible to fit any Mercruiser® drive series date Feb,. The bolt holding the tab on is bigger then the allan head screw from underneath up! Price: $ 2.49 & Bearing Carrier Tools/Set for Alpha 1 Gen 2 drives differ in case! And maintenance manual [ RAR, ENG, 10.6 MB ].rar Download upper sterndrives Alpha One Gen I II! Drive predecessor most `` Do-It-Yourselfer '' customers would not attempt to rebuild an Alpha lower 28, ;... Or engine Coupler an Alpha lower and delivers power through a shaft that goes through the stern down. Over any patches that have white oxidized crust to remove the drain and Vent to. Drain out during this procedure burchett ; Start date Oct 28, 2015 ; sidebar. Different gear ratios: 1.5:1, 1.65:1, 1.84:1 and 1.98:1 they give you to get to it,... Remove the drain and Vent plugs to let the drive oil drain out accuracy. The allan head screw from underneath almost new lower from a local supply 1 and Gen 2, Bravo Blackhawk... Is not difficult ; it can be accomplished with just a few tools different gear ratios: 1.5:1 1.65:1! Project focuses on a Mercruiser Alpha One drive stronger than its `` R '' drive.... The bolt holding the tab on is bigger then the allan head screw from underneath 3.7L V6 damage. Owner did n't hook something up right Replaces 91-61069 Mercruiser sterndrive complete or lower and sterndrives.

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